None-standard Linear Positioning Module.
For Fuyu, the previously produced drawings and the standardized modules with related materials can be regarded as modular products. Conversely, new designs with relatively large design changes based on existing modules can be regarded as “non-standard customization”. After the non-standard technology is mature and finalized, it will be transformed into standard equipment again. This is a cycle of technological progress, and it is also the goal of Fuyu’s efforts.
For non-standard design, the following 5 characteristics are required:
Non-standard is designed based on the needs of users, there are needs first, then design, to meet the individual needs of different customers.
Now that the market cannot buy finished products that can meet the needs, we need to design based on our own experience and technology.
There are strict timeliness requirements from the user’s requirements to the production and use; the delivery time should be short, the plan should be reliable, and the equipment should be stable.
Different industries, processes and requirements are different. For engineers, it is necessary not only to have design experience, but also industry experience.
Innovation means change. Environmental changes, size changes, material changes, process changes, etc. bring uncertainties to new products.
In order to meet the needs of customers, the design concept, establishment concept, design intention and method steps, etc. Fuyu Technology has perfected a set of perfect operating procedures through its own system and market service experience, its output form includes design drawings (2D or 3D), all relevant documents and materials used for internal and external explanation, analysis, review, communication, evaluation, and recognition, including design assignments, outline designs, plan drawings, plan specifications, etc.
Non-standard design is divided into two stages: the plan design stage and the plan refinement stage.
The plan design stage focuses on expressing design ideas and design ideas, more expressing realization methods, feasibility and benefit evaluation, and then verifying and evaluating the immature principle structure through detailed design. The two stages form a staggered process in actual operation.
From the output level, it mainly focuses on the following points:
After fully understanding customer needs. Form a “design task book” according to the design task book to carry out the conception of the plan, form the outline design, and then expand the plan design, and finally form the plan specification.
Accurately understand design requirements and accurate design intentions, use standardized engineering language to express, and use data as much as possible, and reject vague language and specious expressions.
Follow the principle of “the text is not as good as the table, and the table is not as picture” (including 2D, 3D drawings, animations, structural pictures, etc.)
Data sources are based; production capacity descriptions are based on timing diagrams; key standard parts are based on calculations; key structures must be verified for rigidity and strength; for uncertain or risky structures, verification plans and reports are issued.
The official documents are all professional to comply with the relevant national and enterprise standards of machinery design, industry norms and requirements, so as to reduce design errors.
From the technical level, it mainly revolves around the following 4 aspects:
1 Check whether the functionality fully meets customer requirements;
The accuracy, rigidity, speed, load, and other dimensions are tested by continuous power supply 24/7 The evaluation method is digitized, and the evaluation conclusions are divided into completely satisfied, basically reached, and not satisfied; the part that cannot meet the requirements is either to modify the design plan or communicate with the customer to modify the customer’s needs.
2 Detect the reliability of the principle of linear motion system;
Use software tools to perform theoretical analysis, simulation, or physical verification to evaluate reliability. The evaluation conclusions are divided into: reliable, feasible, and risky; the theoretical evaluation of the plan must be reliable, otherwise it must be guaranteed by verification and modification of the plan.
3 The operability and safety of the detection module
The internal organization phased practical operation team, after the product is formed, operate in sequence, and form a report; evaluate equipment safety, product safety, operation safety, and personal safety; simple and convenient operation, humanized operation interface, and structural dimensions meet the requirements of human factors engineering.
4 Evaluate product suitability
Don’t blindly pursue tallness, but pursue perfection, and don’t transition design to save labor costs. Develop a suitable plan based on customer needs, considering the product service life, the overall development cycle, and whether the delivery date can be met. When the service life is reached, it can be re-used after modification to ensure development and reusability.
How to implement personalized customization?
Our design plan is mainly implemented by design engineers, and management also plays a vital role.
For the non-standard design, Fuyu has established a “non-standard customization department” with 8+1 configuration. (Application engineer + structural engineer + process engineer + test engineer + electrical engineer + R & D engineer + procurement + after-sales staff) + marketing staff.
Appoint a suitable project engineer (project team) to undertake. It is formulated and issued by the department head or project leader.
The selection of design engineers requires strong design capabilities and rich design experience (more than 10 years of industry experience, more than 2 years in Fuyu Standardized Product R&D Department).
As a project engineer supervisor, you must not only have certain comprehensive professional skills in design, management, IE, processing, etc., but also have good communication and coordination skills and problem-solving skills.
On the basis of a clear understanding of the processing flow of the product, the process is optimized and integrated, and a flow chart that conforms to the automation is formulated.
First have the overall idea, draw the layout; first make the local structure design, and then make the overall structure design. The overall structure design and the partial structure design alternate. Give priority to the realization and reliability of functions, and then make structural optimization and cost considerations.
Equipment accuracy requires classification and classification.
After the design is completed, check the records and requirements one by one.
The final output program specification is in the form of a PPT file and a standard template.
The content of the program specification includes: demand analysis, current situation analysis, process analysis, process conversion, equipment principle, overall equipment introduction, structure introduction, timing diagram, program comparison, cost estimation, benefit evaluation, development cycle, risk assessment, etc.
The plan design stage is an important stage of the entire design development zone. We believe that only when the plan is approved can customer orders be received. The non-standard plan design not only has a guiding significance for the subsequent design work, but also the key The products demanded by customers are decisive.
Post time: May-21-2021